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Application US20200291579
Smart Planet Technologies, Inc.

Composite Structures For Packaging Articles And Related Methods

The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

Much More than Average Length Specification


1 Independent Claims

  • Claim CLM-00001. 1. A method of fabricating an environmental packaging material having improved thermal, processing, and structural properties, comprising: polymer bonding a plurality of particles to form a mono-layer material suitable for converting, wherein polymer bonding to particles occurs in temperature ranges from about 180 degrees C. to about 410 degrees C., wherein the plurality of particles have a mean diameter ranging from 150 μm to 0.05 μm used to form a polymer and particle bonded layer providing a printable surface, and wherein the bonded particles are formed into a pliable package container.


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